Increasing the amount of square footage in an existing warehouse or purchasing additional warehouse space can be an undertaking that is not only costly but also time-consuming and fraught with complications. Before deciding to increase the size and scope of your current warehouse, it is a good idea to give some thought to the Vertical Lift Modules that offer an alternative storage solution at a low cost. This solution can help you meet your storage requirements. Vertical Lift Modules provide an additional option for a solution to meet your requirements for storage space.
If you are able to more effectively organize, store, and retrieve the inventory in your warehouse, you will not only be able to maximize the square footage of your real estate, but you will also be increasing the efficiency and effectiveness of the order picking process at the same time. This is because you will be able to better utilize the space you have available. Vertical Lift Modules, which are very similar to vertical carousel storage systems, come pre-configured with a computerized and index-based storage database. This database has the capacity to precisely remember and retrieve any inventory item that you have entered into the system.
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Our company gives our customers the choice to buy either state-of-the-art, brand new warehouse storage equipment or older, used warehouse storage systems
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Some examples of these older models include horizontal carousel systems, vertical carousels, and Vertical Lift Module products
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This is done with the intention of providing the utmost convenience for our customers in any way possible
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Vertical Storage USA is committed to providing you with a storage solution for your warehouse that meets all of your requirements in a manner that is not only effective but also efficient
Consider the fact that the cost of an incorrect picking is not limited to the cost of the item that was picked in error; rather, it also includes the costs associated with shipping the item back, processing it when it is received, and putting it back into inventory while simultaneously picking, packing, and shipping the correct item back to the customer in a timely manner. Oh, and just so you know, the dissatisfied state of the customer is now also a factor (how much does THAT set you back?).
On the other hand, it is possible to prevent picking errors from occurring in the first place by taking precautions. Or at the very least, substantially cut down the likelihood that they will take place. How? It is possible to significantly improve picking accuracy by employing any one or more of the numerous technologies that are currently available. It has been demonstrated that the use of any type of storage mode, whether it be static shelving, pallet rack, or an automated storage and retrieval system (AS/RS) like a Horizontal Carousel Module, Vertical Carousel Manufacturer Module, or Vertical Lift Module, significantly reduces the number of picking errors that take place. Some examples of these kinds of systems include horizontal carousel modules, vertical carousel modules, and vertical lift modules.
The following is an examination of five of the mispick-busting options that are currently available to pickers. These options assist pickers in lowering the picking error rate (and improving throughput, as well), and they are as follows:
It might sound like something that would be really simple to do, but you would be surprised at how effective it can be to add a labeling step to your existing receiving process in terms of increasing the accuracy of stocking and order picking. Labeling the parts can be done with the numbers that hold the most significance for you; you have the option of using the lot number, serial number, batch number, or part number. You should think about bagging and tagging your parts so that you can keep track of the inventory throughout its entire lifecycle. This will make it much simpler for you to process returns and will ensure that you are sending the correct part to the appropriate recipient.
By reading the barcode labels on products with a hand-held scanner, one can quickly and accurately verify that the appropriate item has been chosen. Because of this, the time that would have been spent reading the labels is no longer required, and a quick scan can improve the accuracy of warehouse picking while also increasing the speed at which it can be done.
There are a lot of different variations of the pick-by-light technology that are available right now; if you want more information about it, click here. In a nutshell, these systems make use of modules that are able to display one or more combinations of blinking colored lights, alphanumeric displays, and projected beams in order to indicate to a picker exactly where the next required item is stored, as well as its SKU number and the quantity to pick. This information is transmitted to the picker through the use of modules that can display one or more combinations of blinking colored lights, alphanumeric displays, and projected beams. The elimination of the need to make educated guesses and the time spent searching for an item during the picking or placing process are both eliminated by the use of lights, which also prevents picking errors. Because of this, warehouse picking accuracy rates frequently reach 99% or even a higher percentage.
Because the scales are pre-programmed to identify quantity based on total part weight, they are best suited for use with small parts that are all of the same weight. This makes them ideal for use in production environments. Counting by scale is a very effective method that can increase picking accuracy as well as productivity. This method is especially helpful for operations that deal with hundreds of tiny pieces such as nuts and bolts because it allows for more accurate counting of the individual components.
It is much simpler to identify items by looking at a photo of the item as opposed to looking at a line item that has a ridiculously long part number and a part name that is difficult to understand
- If the order management software that a picker uses is connected to a database that contains photographs that were taken of each SKU in the inventory, then the picker will be able to have a visual reference right next to them on a display or in their hands on a scanner
- This will allow the picker to have a visual reference
- The picked item can then be compared to the image that is being shown on the screen, which helps to cut down on the number of mistakes that are made during the order picking process
By the way, it is not necessary for any one of these technologies to operate in isolation in order for them to be useful. In point of fact, the majority of them are implemented simultaneously within the same operation or storage system for even greater overall gains in picking accuracy. These gains can be attributed to the simultaneous nature of the implementation.
When you scan a barcode on a pick list, for instance, it will frequently cause light-directed picking systems to illuminate in front of required items, or it will cause an image of the required item to appear on screen. Both of these outcomes are commonplace. Counting by scale is a helpful tool to have on hand when bagging and tagging individual batches of parts in preparation for individual labeling. Pick-to-light could be used in forward pick zones instead of barcode scanners, which would be used in reserve storage areas. Another option is to use barcode scanners. The number of ways in which the accuracy of order picking can be improved is practically without bounds.
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