What Should Be Inspected First When Comparing New Caravan Builds?

Check the chassis like a foundation

Build quality starts with the chassis, not the upholstery. Look for clean, consistent welds, solid cross-members and a protective finish that suits how the caravan will be used. Confirm the chassis rating supports the caravan’s maximum loaded weight and inspect mounting points for signs of flex or rushed workmanship. A strong chassis reduces squeaks, cracking and towing instability over time. Start with new caravans for sale —visit the website to get details and request a quote.

Judge suspension and running gear for real loads

Latest models often look capable, but the running gear must match the payload. Check the axle or independent suspension setup, shock mounts and brake wiring protection. Look at tyre load ratings and clearances around suspension travel. If the van is marketed for rougher roads, stone protection and underbody shielding should be practical, not decorative.

Ask how the walls, roof and floor are built

Modern caravans may use composite panels, framed construction, or a mix. The key is how well everything is bonded and sealed. Look for straight panel lines, tight corner joins and clean finishing around cut-outs. Open exterior lockers and hatches and check whether edges are sealed and protected. Poor edge sealing is where water and delamination problems often start.

Inspect seals and joints with a critical eye

Water ingress is one of the clearest indicators of long-term quality. Check roof penetrations, window frames, corner extrusions and awning rails for neat, continuous sealant with no gaps or rough patches. Look underneath for water tracks around plumbing exits and floor edges. Inside, scan for staining, swelling, or soft spots near corners and around the shower.

Look behind panels for wiring and plumbing discipline

A quality build is tidy where most buyers never look. Ask to see access panels and service bays. Wiring should be clipped, labelled and protected from sharp edges. Plumbing should be secured with proper clamps, with joints that are accessible for inspection. If a system is hard to access, it is harder to maintain and small faults become bigger bills.

Test cabinetry, doors and fit-out under use

Open and close everything. Drawers should slide smoothly and sit square. Hinges should not flex and latches should hold without needing force. Check that heavy items—fridge, water heater, batteries—are mounted firmly and vented correctly. A good interior feels solid because it is anchored to structure, not just thin lining.

Confirm warranty, support and inspection options

Even a well-built caravan benefits from a proper handover and independent inspection. Review warranty coverage for structure, appliances and leaks and confirm service availability near where the caravan will be used. The best purchase is the one that stays supported after delivery, not just impressive on pickup day.

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